Custom Corrugated Plastic Design Services

Corrugaged Plastic Material Handling & Storage Containers

Since 1971, Melmat, Inc. has been a respected supplier of protective containers and carrying cases; Kudl-Pak® and SpaceCase™ are proprietary product lines. Now Melmat, Inc. is fabricating and converting corrugated plastic sheet.

We Design Boxes, Bins and More...

Lightweight, yet strong, a great combination for your next container or packaging requirement. Corrugated Plastic is a reusable material that is attractive, durable and cost effective. In addition to stock/standard products, we welcome design challenges to help you create a unique item. Our design team uses solutions designed to save our client’s money and time. We begin by communicating with you and understanding your unique requirements. We have long established fabrication capabilities to provide the correct solution.

Regular Slotted Container (RSC) The RSC is the most common container. The flaps meet at the center and can be taped. This container ships flat, making it less expensive on freight.	Half Slotted Container (HSC) Same as a Regular Slotted Container without top flaps. Shown here with optional DST lid. Both ship flat and can be assembled in seconds.
Full Overlap (FOL) Flaps reach the opposite side of length panels providing added strength to the box. When laying on its largest panel, the flaps provide added strength for stacking. Can be shipped flat.	Roll End Lock Front (RELF) This box sets up easily. The sides are folded over and tab lock into place. The lid comes over the front of the box closing with cherry locks. Ships flat.
Design Style Tray (DST) The DST has flaps on both sides and ends that are folded to make a tray. The tray can be used by itself or can be used as the lid to an HSC.	Roll End Tray (RET) The RET tab locks into place when the sides are rolled over. Can be used as a lid or a tray. Ships flat
Shelf Bin Shelf Bins are ideal for small inventory parts. Self locking by folding over ends and securing with tab locks that can be welded. Ships flat or setup ready to use.	Nestable Totes Nestable totes are ideal for conveyors, mail rooms and large inventory items. Can be nested to save space. Ship set up and ready to use.
Portfolios and Cases Portfolios and cases are lightweight and durable. They can be used to carry artwork and presentation materials.	Partitions Partitions provide a great way for multiple items to be shipped in a container without the fear of breakage. Partitions separate and protect fragile items within a box.
Layer Pads Layer pads are used as horizontal dividers.
Foam Inserts Our expert-designed foam inserts may be made to your exact specifications to protect your fragile and sensetive products. We have over 43 years experience in creating custom foam solution for our customers. We can engineer a variety of custom foam solutions from die-cut, flat sheet and convoluted.	Recycling Containers Our corrugated plastic recycling containers can be used to help save the environment! Melmat can create custom fabricated corrugated plastic recycling bins and containers. These containers are durable and light-weight, and we can apply custom graphics and printing to any container.